Amrize Holly Hill Plant — Accidents
Total: 228 accidents | Fatalities: 5
| Date | Classification | Injury | Days Lost | Narrative |
|---|---|---|---|---|
| 11/02/2015 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 1d restricted | EE had Synfuel splash in his eyes that got beyond his safety glasses while unhooking a hose with pressure on it from a tanker truck. |
| 09/21/2015 | FIRE | ACCIDENT ONLY | None | Fire was first spotted by an ee, and then water was used to extinguish the fire. Inspection of the bin revealed a hole approximately 1 ? in diameter. Hole would have allowed outside damp air to come... |
| 09/03/2015 | MACHINERY | INJURIES INVOLVNG NONEMPLOYEES | None | *3rd-Party Consultant* held flange with left hand to stabilize. Mine Operator Plant Electrician used reciprocating saw to cut rusted, seized bolts from flange. Saw jumped and its blade cut into the gl... |
| 05/21/2015 | SLIP OR FALL OF PERSON | INJURIES INVOLVNG NONEMPLOYEES | 4d lost | Third-party truck driver alleges he strained his lower back after he dismounted from the cab of his truck. He alleges his left foot stepped into a hole on the ground and he twisted his left ankle resu... |
| 03/23/2015 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 60d lost | Employee pickup debris from work area. He picked up a piece of expanded metal and it cut/punctured his middle finger on right hand through his gloves. Until 4/15/15 this injury was first aid only, no... |
| 03/05/2015 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Pan conveyor fell when air tugger was pulled from its anchors |
| 03/05/2015 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 3d restricted | Pan conveyor fell after air tugger was pulled from its anchors. |
| 03/01/2015 | HANDLING OF MATERIALS | INJURIES INVOLVNG NONEMPLOYEES | None | Injured employee was cleaning at Main Office downstairs women's bathroom and backed her left elbow into a sharp, broken door latch. The latch lacerated her left elbow. She received medical attention... |
| 01/17/2015 | MACHINERY | DAYS RESTRICTED ACTIVITY ONLY | 9d restricted | Sample tube capsule holder pinched left hand middle finger resulting in fracture. |
| 01/07/2015 | DISORDERS (REPEATED TRAUMA) | OCCUPATNAL ILLNESS NOT DEG 1-6 | 31d restricted | While jackhammering in discharge end of Finish Mill #5 employee bumped his left elbow on the water spray pipe on Jan. 7. Reported to management on Jan. 12. Received medical attention on Jan. 13, 16, &... |
| 12/16/2014 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was using a 6-ton come-along trying to move an I-beam into position as he torqued the come-along the pad eye came loose & flew back striking him on the left leg shin gashing his leg open res... |
| 05/31/2014 | SLIP OR FALL OF PERSON | INJURIES INVOLVNG NONEMPLOYEES | 1d lost, 67d restricted | Contract cleaning employee climbing stairs while carrying items in both hands lost balance and fell; however, caught herself with left hand. She received medical treatment the night of June 3 at emerg... |
| 02/24/2014 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 121d restricted | Employee was coming down off a ladder when he stepped back tripping over an air hose he did not see behind him. He put his hand out to break the fall fracturing the 3rd finger of his right hand. |
| 02/10/2014 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee at Coal Mill using a hammer to fill the distance between the tie rod eye he was pushing out with a hydraulic jack. Surface of the hammer not being flat caused the hammer to slip out and the... |
| 12/17/2013 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee operating hand grinder with right hand while grinding a chain conveyor connector pin being held with left hand. Connector pin believed to have caught grinder's flap disc, then ricocheted arou... |
| 12/10/2013 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | Walking near pond behind main office when wind-blown material entered right eye around safety glasses. First aid eyewash solution was used. Overnight eye became red and irritated. Medical treatment... |
| 11/04/2013 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 28d restricted | Injured employee had finished a task at the Coal Mill then stepped backwards, turned around, and lost his balance/footing resulting in a fall to the ground. Injured employee caught his fall with his... |
| 03/27/2013 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 49d restricted | Employee was, bent over, throwing clinker down a chute at Clinker Cooler when he twisted and felt something in his lower back pop. It has been determined employee was using an improper lifting techni... |
| 11/02/2012 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 44d restricted | EE was opening a ball valve located on the tank farm and in the process of doing so sprained his left shoulder |
| 09/24/2012 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | 4 EE's were removing coal pipe from inside the Coal Pfister Room. The ee unsecured the flange as 2 others began to lift the pipe with a come-along. When it was being removed it began to swing and swu... |
| 08/22/2012 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 6d restricted | EE was closing a valve on a tanker truck and in the process of doing so the valve sprung back on his right thumb |
| 07/02/2012 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 29d restricted | EE was clearing a cardox port with a pipe and a hammer. As the ee struck the end of the pipe with his left hand, his right hand was caught in a pinch point between the pipe and the cardox collar. As a... |
| 04/03/2012 | DISORDERS (PHYSICAL AGENTS) | OCCUPATNAL ILLNESS NOT DEG 1-6 | 2d restricted | EE had worked on the pre-heat tower for a full shift during process upset conditions. As a result, a majority of the day was spent in aluminized heat resistant suit and the ee was working near elevate... |
| 07/13/2011 | ELECTRICAL | ACCIDENT ONLY | None | Lightning struck near a rail car of hazardous waste that was being unloaded. A fire occurred at the dome lid and was extinguished within 15 minutes. There were no injuries; a hoist and a couple of... |
| 02/11/2011 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | ee was attempting to start a metal lathe. Once the lathe was started the ee realized that it was operating at too high of speed and was reaching down to turn of the lathe. As he reached down he was st... |
| 11/19/2010 | FIRE | ACCIDENT ONLY | None | Hot work activity was conducted at the Solid Fuel AFR system which likely caused a ignition point which caused a fire on the V93-BC2 transfer belt. Fire caused approximately $30,000 in damages to belt... |
| 10/27/2010 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 2d restricted | EE was attempting to lift a small steel plate (12"" X 10"") and dropped it on his left shin. Treated with 3 stitches. |
| 10/27/2010 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 123d restricted | EE was attempting to lift a small steel plate (12"" X 10"") and dropped it on his middle fingers. The tip of the middle finger was fractured. |
| 10/26/2010 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 22d restricted | EE was raising the boom of a portable light plant. While raising the boom, the cable pulled free from the boom causing it to fall. As the ee attempted to prevent the mast from falling, it struck his l... |
| 10/14/2010 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE was removing the pfister feeder housing bolts. He was pushing an adjustable wrench when it slipped from the nut. The wrench hit a side brace of the pfister feeder frame, pinching the tip of his lef... |
| 10/04/2010 | STEPPING OR KNEELING ON OBJECT | DAYS RESTRICTED ACTIVITY ONLY | 183d restricted | While working on the coal mill, ee stepped on loose piece of coal, which caused him to twist his right knee. His knee continued to bother him and he was scheduled for a MRI. On 10/22/2010 he completed... |
| 05/17/2010 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE was in the process of lowering 60# liner plates through the mill door. While stacking the liners, one of the liners slid into another catching the ee's left pinky finger. This resulted in the emplo... |
| 04/27/2010 | OTHER | DAYS AWAY FROM WORK ONLY | 8d lost | EE was shoveling material from the tertiary air duct when he noticed discomfort in his side. After first thinking it was a pulled muscle, the ee went to the hospital after leaving work and was diagnos... |
| 04/02/2010 | FIRE | ACCIDENT ONLY | None | A brush fire on the company property was discovered on an inactive portion of the site in the middle of a marsh. It did not effect active mining areas and burned itself out approximately 1.5 hours aft... |
| 12/07/2009 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 7d restricted | EE was attempting to slide a guide pin onto a pallet to evenly distribute the load. As he pushed against the guide pin a metal burr cut through his glove and caused a laceration to his left hand. |
| 11/13/2009 | OTHER | DAYS RESTRICTED ACTIVITY ONLY | 59d restricted | EE was putting drive motor on the cooler in a restricted area. He twisted awkwardly injuring his knee. He was seen on 12/22/09 and continued working while the treating physician wanted to await progre... |
| 08/11/2009 | EXPLODING VESSELS UNDER PRESSURE | DAYS RESTRICTED ACTIVITY ONLY | 16d restricted | EE was attempting to unplug a pressure tap on the Kiln Pre-Heat cyclone when hot material blew out and struck the EE. The EE removed his PPE, he found that he had suffered burns to his forearms. |
| 06/02/2009 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 48d restricted | ee was carrying an input shaft assembly for a gearbox down a flight of stairs. The ee reported that his back was initially sore, however, it stiffened up overnight and became worse. |
| 02/03/2009 | STEPPING OR KNEELING ON OBJECT | DAYS RESTRICTED ACTIVITY ONLY | 19d restricted | Employee was walking across the gravel parking lot towards her loader when she stepped on a rock and twisted her ankle. |
| 02/03/2009 | FIRE | ACCIDENT ONLY | None | A belt fire was identified approximately 12 hours after contractors had conducted hotwork activities in the area. It is believed that accumulated combustibles between the head drum and belt smoldered... |
| 01/31/2009 | IGNITION OR EXPLOSION OF GAS OR DUST | ACCIDENT ONLY | None | During shutdown of coal mill, smoke was seen in duct to the baghouse. The Control Room intiated corrective actions. Flooding the system with pressurized inerting gas which resulted in an explosion doo... |
| 09/03/2008 | OTHER | INJURIES DUE TO NATURAL CAUSES | None | Driver had an asthma attack while unloading. Medical reports and investigation are inconclusive as to source of irritant. |
| 07/17/2008 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | While setting wear plates inside of Raw Mill the employee was holding the plate on the table with his left hand; he looked away and the plate moved. He turned quickly back around grabbing the plate wi... |
| 03/04/2008 | STEPPING OR KNEELING ON OBJECT | DYS AWY FRM WRK & RESTRCTD ACT | 33d lost, 186d restricted | The employee went to the pan conveyor and proceeded down a flight of stairs. As the employee entered the area, he stepped into 5 to 8 inches of hot material with his right leg. The employee received... |
| 07/26/2007 | POWERED HAULAGE | DYS AWY FRM WRK & RESTRCTD ACT | 26d lost, 81d restricted | Employee, while driving work cart to Raw Mill, broke his left leg. A preshift report came out of side consoul and he leaned to his right to grab it, the cart swayed to the right and he over-corrected... |
| 05/24/2007 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee, while working with anson rail pry bar to close a rail car bottom chute, lunged forward and bit into his lower left side lip. The bite resulted in 4 sutures. |
| 01/20/2007 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 35d lost | Moving a piece of equipment (large shakle in raw mill). The equipment moved suddenly and pinned EE's knee between the equipment and wall. |
| 01/14/2007 | FIRE | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was welding. Hose broke loose off torch and started a fire to clothing, burning his stomach. |
| 11/19/2006 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 35d restricted | Employee, while working on automated bagging machine, complained of sore lower back. On Dr visit 21 Nov 06, he was diagnosed with sprained lower lumbar muscle(s) and placed him on modified duty. |
| 09/16/2006 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | While the EE was lifting a hydraulic cylinder, his right index and middle fingers were ""pinched"" in the object. As a result, the EE was diagnosed with a right index finger fracture. |