Freeport-McMoRan Morenci Inc. — Accidents
Total: 2,848 accidents | Fatalities: 4
| Date | Classification | Injury | Days Lost | Narrative |
|---|---|---|---|---|
| 11/05/2021 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | A tank house operator was harvesting copper on the C cell line. While making a pull, the employee noticed a cathode/blank had become dislodged from the strongback. The operator placed the strongback a... |
| 11/04/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 14d restricted | A haul truck driver had just finished dumping out and left the dump. While traveling on the straight haul road off the dump they hit a pothole causing pain to the lower back |
| 11/01/2021 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | Hydromet Trainee was in the process of cutting copper samples with the bandsaw in the blank shop when they felt something in their right eye. Employee states they were wearing all the proper PPE safet... |
| 10/28/2021 | SLIP OR FALL OF PERSON | DYS AWY FRM WRK & RESTRCTD ACT | 7d lost, 43d restricted | A haul truck operator twisted knee while stepping off van at 43 tie down at start of shift. The event was reported to HS3 and operator stated they did not need further evaluation. The employee states... |
| 10/24/2021 | SLIP OR FALL OF PERSON | DYS AWY FRM WRK & RESTRCTD ACT | 6d lost, 2d restricted | Employee tripped over a hose and fell into a sitting position. |
| 10/24/2021 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Debris fell off face shield causing eye irritation. |
| 10/22/2021 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 19d restricted | While walking to their vehicle the employee rolled their ankle. |
| 10/20/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 13d restricted | Employee was shoveling rock on 10/20, while shoveling employee felt a small pop on their wrist. Employee did not think much due to regularly popping joints. The morning after employee felt discomfort... |
| 10/18/2021 | RESPIRATORY CONDITIONS (TOXIC AGENTS) | OCCUPATNAL ILLNESS NOT DEG 1-6 | 7d lost | Employee was breaking up dried chemical material and experienced a reaction to dust exposure. |
| 10/17/2021 | SLIP OR FALL OF PERSON | ALL OTHER CASES (INCL 1ST AID) | None | Employee was walking down the stairs when they mis stepped and rolled their ankle. |
| 10/16/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 13d restricted | Haul truck operator backed into shovel dipper at 0.5mph |
| 10/16/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 15d restricted | Offloading at 4500, the hose was leaking so EE lifted the hose to adjust a jack stand and pulled a muscle in EE's forearm. |
| 10/15/2021 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was chipping concrete from piping when a piece of material entered their eye. |
| 10/14/2021 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was lifting piping when they felt pain in sternal region. |
| 10/13/2021 | POWERED HAULAGE | DAYS AWAY FROM WORK ONLY | 18d lost | Haul truck operator was improperly loaded causing issue with dumping of material. When material was finally dumped, it caused the cab to jostle. |
| 10/12/2021 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee states they were operating haul truck when their eye began to tear up. Employee folded a paper towel and touched it to their eyelid and saw a small bug on paper towel after patting the eye. T... |
| 10/08/2021 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was cleaning the windows on the outside of the cab. As they were closing the passenger door their right index and middle finger was caught between the door and the door jamb of the Haul Truck... |
| 10/06/2021 | SLIP OR FALL OF PERSON | DYS AWY FRM WRK & RESTRCTD ACT | 55d lost, 1d restricted | A mill operator trainee was walking on grating and tripped while maneuvering around a pillar. Their foot caught the pillar and the employee fell to foot level catching themselves with their hands. The... |
| 10/03/2021 | MACHINERY | DAYS AWAY FROM WORK ONLY | 24d lost | EE was using metal brake to bend a piece of metal in the Morenci fabrication shop. Job was complete and raised the guard to remove material, the guard bled down and pinched EE's hand, EE then panicked... |
| 10/02/2021 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 28d restricted | An SX Employee was re-routing the flow to the holding tank on the G-train for skimming organic. The employee explained that while walking on top of a 10-12"" stainless pipe to cross to another pipe th... |
| 09/30/2021 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 6d restricted | Employee was descending a stairway when their boot heel caught edge of the stair causing EE to stumble, which resulted in soreness in their hip. Employee was given work restrictions on 10/04/2021 from... |
| 09/28/2021 | HANDLING OF MATERIALS | DYS AWY FRM WRK & RESTRCTD ACT | 80d lost, 12d restricted | Employee was rigging down and lifted a heavy vacuum truck fitting that caused a neck/shoulder strain. After further assessment after initial treatment there was damage that required surgery. |
| 09/28/2021 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 36d restricted | Employee was in process of opening up the covers on the conveyor that are used to inspect problems with belt and see if we needed to repair or replace it. It was during this that EE was leaning over o... |
| 09/27/2021 | POWERED HAULAGE | DAYS AWAY FROM WORK ONLY | 19d lost | Employee was rough loaded while in operation of haul truck, was given restrictions at a medical follow up on 9-29-2021 |
| 09/24/2021 | OTHER | INJURIES DUE TO NATURAL CAUSES | None | Employee was walking around truck for inspection when they were overcome with a personal medical issue. |
| 09/22/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 11d restricted | Employee had finished shoveling material from the #4 Ball Mill spillage, went to take a break, and began to feel discomfort in their back. |
| 09/21/2021 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | Contract EE was assigned to do fire watch for a hot work job. During the part of the morning, the contract EE had watched the welder welding and had looked at the arc flash off and on approx. 15 min... |
| 09/21/2021 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Operator was adjusting Haul Truck 644 seat when they scratched their right ring finger. They noticed it started to swell throughout the day and changed color. |
| 09/16/2021 | POWERED HAULAGE | DYS AWY FRM WRK & RESTRCTD ACT | 10d lost, 71d restricted | Operator of 624H began to slow and reached to turn their flashers on to indicate the hazard in the road, while they were reaching up to switch on their lights, they were struck from behind by the 515... |
| 09/16/2021 | POWERED HAULAGE | DAYS AWAY FROM WORK ONLY | 33d lost | Operator of 624HT began to slow, turned on their flashers, and then they were struck from behind by 515 HT. |
| 09/15/2021 | OTHER | FATALITY | Fatal | Weld crew initiated an argon purge on a 30"" pipe that had been fit up afternoon prior. When argon purge was established, two welders began to make their root pass welds. Upon inspection ""sugaring... |
| 09/03/2021 | SLIP OR FALL OF PERSON | DAYS AWAY FROM WORK ONLY | 8d lost | Employee completed a repair on the boarding ladder latch and stepped off into a ditch causing them to fall and injure their left ankle. |
| 08/31/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 24d restricted | Injury was reported on 9/16/2021, employee was spraying spillage from the floor when they turned and their boot caught the grating causing their knee to pop. |
| 08/30/2021 | STEPPING OR KNEELING ON OBJECT | DAYS RESTRICTED ACTIVITY ONLY | 10d restricted | Operator was assigned to clean in the Metcalf fine crushing plant. They were pulling material from under the belt line, when the employee stepped on a small rock and felt their knee pop. |
| 08/25/2021 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 1d lost | The skid, where driver was to unload, was full of standing/green water due to rain. Driver reported standing water to safety pro and the site safety team. EE was told to go ahead and unload. EE receiv... |
| 08/23/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 18d restricted | Employee climbing stairs felt their knee pop |
| 08/22/2021 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE was removing a filter under a backhoe while performing a PM on the RW side. When EE was maneuvering EE's body some dirt fell off of EE's coveralls and on EE's face. Some of this dirt went under E... |
| 08/20/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 6d restricted | A haul truck operator was driving down the Garfield slip, when they hit a large pothole causing lower back pain. |
| 08/20/2021 | FIRE | ACCIDENT ONLY | None | The wiggins fueling valve on the south side pad of the 5280 Lube dock was not maintained in a safe manner. It didn't shut or close causing the #666 to catch fire. |
| 08/19/2021 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 71d restricted | An employee was descending the conference room stairs at the Morenci mill. They had their computer in one hand and holding the railing with the other. They lost footing and fell down a few steps resul... |
| 08/18/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 85d restricted | A leach operator trainee operating an ATV made contact with a berm. |
| 08/09/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 1d restricted | A HT trainee got bounced around while riding in the buddy seat causing pain in their back. Employee was injured on 08/09/2021 but didn't report the incident until 08/11/2021. |
| 08/09/2021 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 9d lost | During demolition, an employee knocked down an upright support causing the kicker support to strike them on top of the right boot. The kicker had nails in it that punctured through the boot, sock, and... |
| 08/05/2021 | HANDLING OF MATERIALS | ALL OTHER CASES (INCL 1ST AID) | None | A lineman was breaking 2 strand cable while slack was still being payed out, and the slack caught in the reel and began to pull wire back causing the strands to tighten on their hand causing minor pai... |
| 08/03/2021 | HANDLING OF MATERIALS | ALL OTHER CASES (INCL 1ST AID) | None | A haul truck operator was boarding the 806HT when they felt discomfort in their left ankle. |
| 08/03/2021 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | The 520 HT was getting loaded on the left side of the 16 Shovel when the first dipper tripped without trip command. The bed of the 520 raised up in the air and came back down causing the operator to e... |
| 08/02/2021 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee felt discomfort in their left eye after line-up. |
| 07/30/2021 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 3d restricted | Haul truck slid into another haul truck due to weather conditions on roadway causing employee to strain back. |
| 07/30/2021 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 5d restricted | Leaching employee was pulling drip line when they felt a sharp pain on the left side of their neck. |
| 07/26/2021 | HANDTOOLS (NONPOWERED) | ALL OTHER CASES (INCL 1ST AID) | None | While trying to get hung up product out of a overhead silo, operator was swinging a double jack. Double jack bounced off of the silo striking operator in the right shoulder. |