Gramercy Operation — Accidents
Total: 579 accidents | Fatalities: 1
| Date | Classification | Injury | Days Lost | Narrative |
|---|---|---|---|---|
| 01/08/2004 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS MACHINING VALVE PARTS AND WAS PUTTING THE FINISH CUT ON A VALVE SEAT. HE REACHED INTO THE WORK TO REMOVE SHAVING THAT WERE IN THE WAY USING LONG, NEEDLE NOSE PLIERS. WHEN HE PULLED ON O NE SHAV... |
| 12/09/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS SCALING THE #1 LIME SLACKER UNIT WHEN HE CAME IN CONTACT WITH LIME ON HIS LEFT FOREARM BETWEEN SLEEVE AND GLOVE. THE EE WAS UNAWARE OF HIS CONTACT UNTIL SOMETIME LATER; HE SUSTAINED A SMALL 2ND... |
| 10/07/2003 | OTHER | DAYS RESTRICTED ACTIVITY ONLY | 31d restricted | STOOPED OVER TO MEASURE A SHAFT, EE STOOD UP, TURNED, AND FELT A SHARP PAIN IN HIS BACK AREA. EE WAS PLACED ON RESTRICTIONS. |
| 09/29/2003 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS PUMPING #2 TRAY CAUSTIC TO #2 SECONDARY USING THE NORTH HOSE LIQUOR PUMP & JUMPING TO #2 TRAY FEED LINE. WHILE THE NORTH HOSE LIQUOR PUMP WAS STILL RUNNING, HE DISCONNECTED THE AIR SUPP LY TO T... |
| 09/22/2003 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | PULLING DOWN ON WRENCH, RIGHT THUMB HIT INSULATION BAND AND CUT THUMB. INJURY REQUIRED 5 STITCHES. |
| 09/15/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 9d restricted | EE WAS TRYING TO REPLACE STEAM CONTROL VALVE LOCATED AT THE TOP OF V5 DIGESTOR. WITHOUT WARNING STEAM AND CONDENSATE EMITTED FROM BETWEEN THE UNBOLTED FLANGE FACES AND EE WAS HIT BY THE SPRAY WHILE TR... |
| 09/03/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | WHILE CLEANING UP - EMPLOYEE PICKED UP AND PLACED A 24"" FLEX-A-TALIC GASKET IN A TRASH DUMPSTER. THE GASKET WAS DAMAGED AND UNWINDING AS THE EMPLOYEE TRIED TO DISPOSE OF IT. A SHARP EDGE OF TH E WIND... |
| 08/29/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS CLEANING THE DUST COLLECTOR AIR DUCTS ON 4 AND 5 DUST COLLECTOR. HE OPENED CLEANOUT DOOR AND WHEN INSERTING THE WATER HOSE, HE DIDN'T NOTICE THAT HIS ARM WAS SO CLOSE TO THE STEAM TRACI NG, HE... |
| 08/28/2003 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS ASSIGNED TO CLEAN SETTLER UNDERFLOW PUMP #2 IMPELLER. THE TOOL BIT BECAME STUCK IN THE IMPELLER VEIN AND WHILE PULLING THE CHIPPER TOOL TO REMOVE THE BIT, THE EMPLOYEE STRAINED HIS ELBO W. THIS... |
| 08/26/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 4d restricted | WHILE DOING THE PM ON THE BRADFORD BREAKER, EE OPENED THE DOOR TO LOOK INSIDE THE BREAKER. EE FELT A STRAIN IN HIS RIGHT SHOULDER. EE WAS EVALUATED BY THE COMPANY PHYSICIAN AND GIVEN A PRESCRIPTION ME... |
| 08/20/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 20d restricted | WHILE WORKING ON A V-1 INLET SPOOL, JAMES REACHED THE SPOOL TO LOOSEN THE STUD AND FELT A CHARLEHORSE""IN HIS UPPER LEFT ARM. JAMIE STATES ""CHARLIE HORSE"" ONLY LASTED ABOUT 1 MINUTE BUT AS THE MORNI... |
| 08/07/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE STATED THAT HE WAS PICKING UP A 5 GALLON BUCKET CONTAINING ALUMINA USED IN THE DUSTINESS TESTING. HE TWISTED TO PUT IT UP AND FELT SOMETHING POP IN HIS LOWER BACK. HE DID NOT REPORT THIS IN CIDENT... |
| 08/01/2003 | MACHINERY | DAYS RESTRICTED ACTIVITY ONLY | 24d restricted | HYDRO CHEM EMPLOYEE WAS ATTEMPTING TO MOVE A HIGH PRESSURE HYDROBLASTING ""ROTOJET"" BY HANDLING A 15' 1"" PIPE ATTACHED TO THE ROTOJET. THE ROTOJET WAS UNDER PRESSURE WHEN EMPLOYEE WAS ATTEMPTIN G TO... |
| 07/30/2003 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 15d restricted | EE WAS WASHING DOWN ON #1 WASHING WITH A 1-1/2 HOSE & NOZZLE. DURING THE TASK, EE STEPPED IN A BOOT VALVE AND WAS IN LIQUID UP TO HIS NECK. EE WAS ASSISTED TO THE EYEWASH BY CO-WORKERS & HIS E YES WER... |
| 07/27/2003 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 11d restricted | EE WAS CLOSING BOTTOM COMPARTMENT OF RAILCAR #CRDX 970232 USING AN IRON ROUND 1"" BAR ABOUT 4' LONG. WHILE TRYING TO TURN THE WHEEL & PULLING WITH FORCE, THE BAR SLIPED OUT THE HOLE ON THE WHEE L & EE... |
| 07/08/2003 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 35d restricted | IN THE PROCESS OF LIFTING THE TUB OF THE TRAY W/2 CHAINFALLS, THE TUB CAME TO A STOP. THE GR'S LET THE TUB BACK DOWN & CUT THE EGG SHAPE OF THE TOP OF THE SHAFT (12""PIPE). THEY STARTED TO RAI SE THE... |
| 05/30/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS ATTEMPTING TO WASH DOWN PRESS #7 AND 8 AFTER THEY CAME OFF CAUSTIC CLEANING. WHILE PRESS #7 WAS DRAINING, HE DECIDED TO SECURE PRESS #8. HE WENT BACK TO OPEN OUTLET VALVE AND HOT CAUSTI C START... |
| 05/29/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 2d restricted | EE'S REMOVED THE CHAIN OPERATOR FROM Y4 DOV AND PLACED THE CHAIN OPERATOR ON THE WORK PLATFORM. AFTER COMPLETING THE JOB, EE WAS ATTEMPTING TO REMOVE THE CHAIN OPERATOR FROM WORK PLATFORM. CHAIN OPERA... |
| 05/05/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 52d restricted | EE WENT ON TOP OF QB FILTER AND SAW THAT THE 1B FILTER CLOTH HAD WALKED OFF THE DRUM. HE WAS PULLING THE CLOTH OVER TO GET IT BACK ON THE DRUM WHEN HE FELT A SHARP PAIN IN HIS LT. SHOULDER. EE LET HIS... |
| 04/19/2003 | HANDTOOLS (NONPOWERED) | DAYS AWAY FROM WORK ONLY | 65d lost | EE WAS DESCALING THE WEST SILO HOPPER TRYING TO BREAK UP A LARGE CHUNK OF BAUXITE. THE BAUXITE CHUNK BROKE LOOSE CAUSING EE TO LEAN FORWARD STRIKING HIS HEAD ON THE WALL OF THE HOPPER. |
| 04/01/2003 | HANDTOOLS (NONPOWERED) | DYS AWY FRM WRK & RESTRCTD ACT | 3d lost, 73d restricted | EE WAS WORKING OVERTIME WITH THE SCALERS. THEY WERE SCALING #2 DECANTER ON THE TOP SIDE OF FEED-WELL, WHICH REQUIRES HOLDING THE SCALING GUNS ABOVE THE HEAD. WHEN SCALING WAS COMPLETE EE FELT TIRED. H... |
| 04/01/2003 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 50d restricted | EE HAD JUST SWITCHED SLURRY INJECTION PUMPS. WHEN EE WAS REMOVING A TORQUE ELIMINATOR FROM THE SUCTION VALVE OF 2 AND 4 INJECTION PUMPS, HE FELT A PULL IN HIS LEFT SHOULDER. MEDICAL SENT EE TO OUR LAD... |
| 02/28/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS WORKING ON #11 HEATER BOTTOM HEAD IN DIGESTION. HE WAS IN THE ACT OF PURGING AN AIR HOSE PRIOR TO CONNECTING HIS IMPACT GUN TO IT. HE TOOK HOLD OF A HOSE ON THE HOSE RACK, AND BEGAN TO TURN AIR... |
| 02/23/2003 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 32d restricted | INJURED AND OTHER EE WERE MANUALLY CLEANING TANK 36. INJURED HAD POSITIONED ONE END OF AN 8 FT LONG 4 BY 4 INSIDE OF THE BOBCAT BUCKET AND THE OTHER INTO THE TANK BOTTOM, AS HE RAISED THE BUCK ET, INJ... |
| 01/14/2003 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | HAD HOLE IN BOOT AND GOT SMALL AMOUNT OF CAUSTIC ON FOOT. |
| 12/27/2002 | DISORDERS (REPEATED TRAUMA) | OCCUPATNAL ILLNESS NOT DEG 1-6 | None | CARPAL TUNNEL SYNDROME, ONGOING BACK TO JULY. RECENTLY DETERMINED TO BE WORK RELATED. |
| 12/27/2002 | SLIP OR FALL OF PERSON | DAYS AWAY FROM WORK ONLY | 46d lost | FALL FROM HEIGHT. INCIDENT CONTINUES UNDER REVIEW. |
| 12/15/2002 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS BEATING ON B-1 CIRCULATING VALVE WITH A MAUL ATTEMPTING TO OPEN IT. WHEN HE FELT A PAIN IN HIS LEFT SSHOULDER AREA. HE WAS SENT TO RIVER PARISHES HOSPITAL TO BE CHECKED, AND WAS ADVISED THAT HE... |
| 12/12/2002 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 128d restricted | EE WAS ASSIGNED TO REPLACE A 1"" WELDED DRAIN VALVE AT #3 DEAERATOR. HE DROPPED A LINE DOWN TO OTHER, WHO TIED ONT HE WELDING LEAD AND FED IT AS HE PULLED IT UP. HE WOULD PULL 3"" OF ROPE WITH H SI RI... |
| 11/21/2002 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 10d restricted | AFTER CLOSING A CAUSTIC VALVE IN PREPARATION FORTHE TAGGING AND ISOLATION OF THE SYSTEM FOR NECESSARY MAINTENANCE ACTIVITY, EE STEPPED DOWN ONTOA PIECE OF GRATING. THE GRATING SLIPPED DOWN AND EE'S LE... |
| 11/17/2002 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE REPORTED AT APPROX. 7 AM THAT A 1 1/2"" WATER HOSE THAT HE WAS USING TO WASH DOWN WITH SLIPPED OUT OF HIS HANDS AND THE WATER STEAM HIT HIM IN THE FACE CAUSING HIS GOGGLES TO MOVE UPWARD ALL OWING... |
| 11/14/2002 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS DRILLING A HOLE IN A MOTOR TO ATTACH A FOOTBALL TAG. THE DRILL BIT BROKE AND THE JAGGED EDGE LEFT IN DRILL MOTOR SLICED HIS FINGER. |
| 10/18/2002 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 5d restricted | EE WAS REMOVING SCAFFOLD FROM NO. 10 FLASH TANK ALONG W/REST OF CREW. THE SCAFFOLD INSIDE THE TANK IS LARGE & THE CREW WORKED ALL DAY REMOVING IT. AT THE END OF THE DAY WHEN THE JOB WAS COMPLE TE, EE... |
| 10/18/2002 | MACHINERY | DAYS RESTRICTED ACTIVITY ONLY | 15d restricted | EE WAS FINISHED WITH JOB TASK AND RETURNED THE WAND TO THE RACK. WHEN EE TURNED THE STEAM OFF THE LINE HAMMERED. THE WAND JUMPED OFF OF RACK & STRUCK THE EE ON THE BACK OF THE CALF & THIGH. |
| 10/14/2002 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | IN PREPARATION TO BEGIN WELDING, EE LAID HIS ELECTRODE HOLDER ON PLATFORM GRATING. HE WAS IN PROCESS OF CONNECTING THE OPPOSITE END OF THE WELDING WHIP TO THE WELDING LEAD. WHEN THE WHIP MALE END MADE... |
| 10/09/2002 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 16d restricted | EE WAS OPENING NO 3 PRESS AFTER ALLOWING THE PRESS DRAIN FOR 10 MINUTES WHEN RESIDUAL LIQUOR FROM INSIDE THE PRESS SPLASHED ON BOTH OF HIS ANKLES AND LOWER LEGS. HE REPORTED INCIDENT IMMEDI ATELY AND... |
| 10/09/2002 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS REMOVING INSULATION FROM TOP HEAD OF NO. 10 MIDDLE HEATER. HE HAD ON PPE INCLUDING GLOVES. HE USED A SCREW DRIVER TO WEDGE UP THE METAL BECAUSE THE SCREW HOLDING METAL WAS STRIPPED, AND WOULD N... |
| 09/24/2002 | HANDLING OF MATERIALS | DYS AWY FRM WRK & RESTRCTD ACT | 82d lost, 45d restricted | WHILE PULLING HOSES AT THE EAST DITCH, EE FELT PAIN TO HIS RIGHT LEG CALF MUSCLE. |
| 09/17/2002 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 35d restricted | EE WAS CUTTING LEAVES OUT OF NO. 5 PRESS. THE KNIFE WAS BINDING UP WHILE CUTTING THE CLOTH AND THE KNIFE CAME OUT OF THE CLOTH AND CUT EE ON HIS LEFT FOREARM. EE WAS TRANSPORTED TO HOSPITAL AN D RECEI... |
| 09/13/2002 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 2d restricted | SHE WAS MOVING BOXES OF FILTER CLOTHS FROM ONE PALLET TO ANOTHER BY PUSHING THE BOXES BY HAND. EE STATES THAT THE BOXES WERE HEAVY SO SHE STARTED TO USED HER LEFT LEG TO PUSH ONE OF THE BOXES. WHEN SH... |
| 09/09/2002 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 11d restricted | EE WAS OPENING THE SUCTION VALVE ON #4 SETTLER OVERFLOW PUMP AND FELT A STRAIN IN RIGHT GROIN. HE AWOKE THE NEXT MORNING AND NOTICED SORENESS AND SWELLING IN HIS GROIN. HE THEN CONTACTED THE PLANT NUR... |
| 09/04/2002 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS IN EVAP ASSISTING EVAP OPERATOR ROD OUT A SAMPLE POINT ON A LINE. THEY REMOVED THE SAMPLEVALVE WITH A BLOCK VALVE CLOSED, INSTALLED A NIPPLE AND VALVE, THEN USED THE ROD OUT TOOL AND CL EANED S... |
| 08/29/2002 | OTHER | DAYS RESTRICTED ACTIVITY ONLY | 14d restricted | EE REPORTED TO MEDICAL HE HAD BEEN BITTEN BY A MOSQUITO, AND THAT HIS HAND WAS NUMB. |
| 08/27/2002 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 15d restricted | EE WAS WORKING ON GANTRY 101 WHEN HE STEPPED ON SOME GREASE CAUSING HIM TO SLIP ON THE CATWALK. AS HE SLIPPED, HE CAUGHT HIMSELF FROM FALLING AND TWISTED HIS BACK. HE REPORTED TO FIRST AID RESTED IN T... |
| 08/21/2002 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 22d restricted | EE WAS DISCONNECTING BOLTS ON AN 8"" CLARKSON VALVE USING A COMBINATION WRENCH. UPON EXTENDING HIS ARM TO PULL ON THE WRENCH, HE FELT A PAIN IN HIS LEFT SHOULDER/NECK. WHEN THE JOB WAS FINISHED HE WEN... |
| 08/21/2002 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE WAS IN THE PROCESS OF SETTING UP TO BALANCE A HOT WELL PUMP ROTATING ASSEMBLY. THE BALNCE MACHINE USES AIR CYLINDERS TO LOCK OUT EACH PEDESTAL. ONE OF THESE CYLINDERS ON THE LEFT SIDE MALFU NCTIONE... |
| 08/19/2002 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE REPORTED HE WAS EXPERIENCING EYE IRRITATION THAT HE ATTRIBUTED TO WELDING FLASH BURN. HE WORKED MONDAY & TUESDAY DAY SHIFTS IN SECTION II PERFORMING INTERMITTENT SMALL WELDING JOBS. HE WORK ED OVER... |
| 08/13/2002 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 19d restricted | EE WAS WALKING IN THE SLURRY AREA. HE STEPPED DOWN INTO THE AREA BY THE NORTH SUMP. HIS FOOT SLIPPED & HIS LEG LOCKED UP CAUSING A SHARP PAIN IN HIS RIGHT KNEE. HE WENT TO EMERGENCY & WAS TOLD THAT HE... |
| 07/30/2002 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 15d restricted | OPERATOR SAYS THAT HE HANDED A GREASE GUN AND HOSE TO HIS PARTNER FROM THE GROUND LEVEL TO GREASE THE PORTION OF #2 CONVEYOR DRIVE THAT IS ON THE OPPER DECK. HE SAYS HE SLIPPED AND FELL IN WET BAUXITE... |
| 07/29/2002 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | THE PACKING ON LAWRENCE INJECTION PUMP WAS BLOWN. IN AN ATTEMPT TO TIGHTEN THE PACKING WITH THE PUMPS ON LINE, CANVAS COVERS WERE PLACED OVER THE BEARING HOUSING TO BLOCK THE SPRAYING OF SLURR Y. THE... |