Minntac Plant — Accidents
Total: 423 accidents | Fatalities: 0
| Date | Classification | Injury | Days Lost | Narrative |
|---|---|---|---|---|
| 02/10/2026 | NONPOWERED HAULAGE | DAYS AWAY FROM WORK ONLY | None | The employee was pushing a scrap skip weighing approx. 2200 pounds across the Filter floor on a pallet jack when the employee felt a pop in their right calf. |
| 02/03/2026 | HANDTOOLS (NONPOWERED) | DAYS AWAY FROM WORK ONLY | None | MTM was lifting Milwaukee battery operated come-along that was in the case from the floor to EE's plant kat |
| 12/18/2025 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Injured MTM was installing a drive sheave on a pump with a partner. The MTM's partner was installing the sheave while the injured MTM was pushing on the guard. The injured MTM's right pointer finger w... |
| 12/04/2025 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE was pushing a sheet of stainless into position to be welded, as they were pushing the sheet they felt a sharp pain in left shoulder. This resulted in a strain/sprain type of injury. |
| 11/10/2025 | HOISTING | ACCIDENT ONLY | None | Employee became entrapped in the Step 1, 2 Agglomerator basement elevator. The main gate was notified at 852 AM and the employee was able to safely exit the elevator 927 AM. |
| 11/07/2025 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | EE was working in the Kiln. They moved to the side and left knee buckled. this resulted in a strain/sprain type of injury. |
| 10/28/2025 | ENTRAPMENT | ACCIDENT ONLY | None | Employee was stuck in the Step 1, 2 Agglomerator basement elevator. The employee became trapped at 902 AM. Security and safety were eventually notified. First responders arrived shortly after 930 and... |
| 10/22/2025 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | None | Employee was pushing up on a conveyor belt trying to get additional clearance to remove a roller. After releasing the belt employee felt a popping and burning sensation in their hand |
| 10/13/2025 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | None | 043-06-1 conveyor belt where employees were doing work to the belt and changing rollers. Employee was helping clean up and pulling out a return roller from under the belt at which time EE felt pain in... |
| 10/09/2025 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | None | MTM was changing all-thread to level the thickener rake. When employee was finished, EE felt pain in EE's shoulder. Employee climbed down from the job and reported the incident to supervisor |
| 10/02/2025 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 20d restricted | Employee was moving breaker from waist level off of plant kat onto plastic cart which was at knee height and approximately 2 feet away from plant kat. Breaker weighed approximately 120 pounds; the lif... |
| 10/01/2025 | SLIP OR FALL OF PERSON | DAYS AWAY FROM WORK ONLY | None | EE was replacing a valve. EE was using a torch to remove flange bolts, once EE was down to the last bolt, water that was trapped in the line started to spray out from around the flange. Not wanting to... |
| 07/18/2025 | SLIP OR FALL OF PERSON | DAYS AWAY FROM WORK ONLY | None | Employee was traveling to sample pellets from line 4 and about the climb stairway from basement level, when they slipped on the pellets and mud at the base of stairway and twisted their left knee. |
| 06/09/2025 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was changing a belt on a drive motor and pinched EE's finger |
| 05/19/2025 | NONPOWERED HAULAGE | DAYS AWAY FROM WORK ONLY | 116d lost | EE was using a cart to haul boiler tubes. The surface was smooth/flat concrete, slag/ash had fallen off the tubes while loading them on the cart. slag/ash prevented the wheels from freely moving in th... |
| 05/04/2025 | SLIP OR FALL OF PERSON | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was walking from Line 4 performing routine rounds when they slipped on pellets. The employee caught themselves & jaw came down and locked inflicting pain to lower jaw area. The employee notif... |
| 05/01/2025 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 22d restricted | EE was removing steel grating from a floor launder for the purpose of cleaning the launder. As they were pulling the grating they experienced a pain in lower back on the right side. This incident resu... |
| 04/10/2025 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 8d restricted | EE didn't have a belt to hold up EE's FR work pants, so EE used zip ties through EE's belt loops as a makeshift belt. At the end of EE's shift, the EE grabbed a utility knife to cut the zip ties from... |
| 02/10/2025 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | None | When doing alignment for the fan motor the rotor has to be spun. Employee was moving the rotor manually by pushing on the fan blades and felt pain in the right shoulder. THIS INCIDENT BECAME A RECORDA... |
| 02/05/2025 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 7d lost | Operator was raising landing gear on a semi-trailer and strained their back |
| 01/22/2025 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 9d restricted | The ee was working on the under grate of the line #3 pre-heat. There was a plywood work platform covering the 7-inch holes created by the flipper castings. The ee was pulling another sheet of plywood... |
| 01/12/2025 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 10d restricted | The incident occurred 30 minutes prior to the start of the employee's work shift. The EE was planning to unload tools from EE's car into the job trailer. When the employee was getting out of the car,... |
| 01/10/2025 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employees were assigned to change out a bad gearbox on the drive end of the 208-01-2 filter. The gearbox wouldn't move with the hammer. They used a ram hydraulic puller. One of the puller fingers shea... |
| 12/16/2024 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 28d restricted | EE was installing NI-Hard liners inside of a chute. the liner EE was handling slipped from EE's hands, instinctively EE reached out to grab it and it struck the tip of EE's right middle finger pinchin... |
| 12/12/2024 | ENTRAPMENT | ACCIDENT ONLY | None | Employee was trapped in Step 1,2 Aggl Shop elevator at 8:00AM. The employee called the control room and MEI was called to repair the elevator. The main gate and Em. svcs were not notified until 850AM.... |
| 12/11/2024 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was using a utility knife to cut loose zip-ties. While cutting the zip-ties the knife blade cut across the left thumb causing approximately a 1-inch laceration that needed to be closed with 2... |
| 12/08/2024 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 241d restricted | Conditions in the area were icy and snow covered. The slippery conditions caused the employee to slip and fall while walking to a work area. The incident resulted in a right hip and lower back strain. |
| 12/06/2024 | HANDLING OF MATERIALS | DYS AWY FRM WRK & RESTRCTD ACT | 2d lost, 37d restricted | Employee was assigned to replace the bearing on a return adjustment pulley. As the injured went to pull the bracket out, the bracket became wedged below near a piece of welded flat stock. The bracket... |
| 11/19/2024 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was cutting rubber off the inside of a rubber lined pipe when the knife slipped out of the rubber. The blade cut through their glove, lacerating the employee's left forearm. |
| 11/13/2024 | ENTRAPMENT | ACCIDENT ONLY | None | Employee was riding the freight elevator down when it broke down leaving the elevator suspended beneath the fourth floor. Communications were made and the trapped employee was able to verbally communi... |
| 10/30/2024 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was outside smoking when the wind blew debris into their eye and a foreign object become lodged in their right pupil |
| 10/13/2024 | SLIP OR FALL OF PERSON | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee descended stairs from flux tank catwalk to slurry tank catwalk, at the bottom of the stairs, while maneuvering around scaffolding, employee tripped and fell, striking the floor grating, causi... |
| 09/19/2024 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 190d lost | This incident became a recordable on 10/01/2024 when the employee was placed on restrictions. The employee and a partner were removing the guard on 111-10-4a cobber to repair the sprocket and chain.... |
| 08/16/2024 | ENTRAPMENT | ACCIDENT ONLY | None | Two MTMs were stuck in the Step 3 Man Elevator, after others exited on 2nd floor. The elevator dropped 6"" when the door closed & stopped functioning. The 2 were stuck in the elevator from 6:25 am to... |
| 07/15/2024 | MACHINERY | NO DYS AWY FRM WRK,NO RSTR ACT | None | Employee was jack hammering a plugged surge bin when they felt a piece of hot material hit their eye. The employee contacted their supervisor and EMS was called to the scene. |
| 07/12/2024 | POWERED HAULAGE | DAYS RESTRICTED ACTIVITY ONLY | 56d restricted | While dumping a rod box a 14 1/8"" long by 1 1/4"" diameter rod weighing 4.4 pounds flipped out of the dump truck box, striking the employee on the left hand. The employee's hand was holding onto the... |
| 06/08/2024 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 3d restricted | EE was working to unclog Biomass Line 3 near the waste bin on east side of Agg. Step 2. EE stepped back on to debris that had fallen over the retaining wall and fell. |
| 05/13/2024 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 12d restricted | The EE was working from a 5' high scaffold deck, EE was tied off overhead with a self-retracting lifeline or SRL. While working, EE turned and stepped off of the deck, the SRL stopped the EE, and EE's... |
| 04/16/2024 | HANDTOOLS (NONPOWERED) | NO DYS AWY FRM WRK,NO RSTR ACT | None | An Ironworker was using an adjustable wrench to turn castle nuts on the ends of traveling grate rods for the purpose of installing cotter pins. The wrench they were using slipped off one of the nuts a... |
| 04/14/2024 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 69d restricted | The employee had been working from a single high scaffolding platform. EE was coming down off of the scaffolding by way of an attached ladder. As EE stepped off the ladder onto the walkway below, EE r... |
| 04/05/2024 | HANDLING OF MATERIALS | DYS AWY FRM WRK & RESTRCTD ACT | 42d lost, 86d restricted | An ironworker was working on a door frame for the pre-heat. EE lifted a 6 foot long section of 5 inch channel iron that weighs 54 pounds. The employee felt a pain in EE's abdomen and was found to have... |
| 03/28/2024 | OTHER | NO DYS AWY FRM WRK,NO RSTR ACT | None | Systems Repair was walking into the 5-7 dust collector room at Step 2 Agglomerator, the door blew shut on the employees left middle finger. Employee was seen at the dispensary and VRMC. |
| 03/20/2024 | HANDLING OF MATERIALS | DAYS RESTRICTED ACTIVITY ONLY | 3d restricted | The injured employee and a partner were assigned to change out a troughing roller on the 045 belt. The injured employee was changing out a wing can on a troughing roller and putting in a new wing can.... |
| 02/06/2024 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 114d restricted | The employees were installing 4 pieces of packing material using a packing pusher. While attempting to insert the fourth piece, the employee used a pry bar to push the packing in place. The pry bar br... |
| 02/03/2024 | HANDLING OF MATERIALS | DAYS AWAY FROM WORK ONLY | 67d lost | While removing scaffolding from the Line #3 feed cone an employee sustained an injury when a scaffold pan (plank) that was being handed to EE dropped and struck the injured employee on the back of the... |
| 01/31/2024 | HANDLING OF MATERIALS | NO DYS AWY FRM WRK,NO RSTR ACT | None | When an employee went to pick up washdown hose, it swung around and struck EE in the right cheek. THIS INCIDENT BECAME A RECORDABLE WHEN THE EMPLOYEE HAD A MEDICAL PROCEDURE TO REMOVE METAL PARTICLES... |
| 09/08/2023 | SLIP OR FALL OF PERSON | DAYS RESTRICTED ACTIVITY ONLY | 27d restricted | Employee was coming down the stairs from the line 3 multi-clones. EE was finished checking the dust valves and heading to the main driveway in the basement. EE walked down the west side stairway towar... |
| 08/28/2023 | HANDLING OF MATERIALS | DYS AWY FRM WRK & RESTRCTD ACT | 45d lost, 40d restricted | 4 employees were removing liners inside a rod mill. The employees were using lining bars to remove liners inside the mill. Employees stated that as they were in the process of removing the second line... |
| 08/18/2023 | HANDTOOLS (NONPOWERED) | DAYS RESTRICTED ACTIVITY ONLY | 622d restricted | MTM was assisting changing out a motor. As the motor was being lowered to the pallet, from a lifting jig, the MTM was using a no touch tool to tip the jig and motor on its side to remove the jig. As t... |
| 06/19/2023 | SLIP OR FALL OF PERSON | DAYS AWAY FROM WORK ONLY | 255d lost | Employee was descending a step ladder when EE's left foot slipped from the second rung from the bottom of the ladder. Injured employee slid down the ladder, catching self upright on left foot at grou... |